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Barrel cutter and 5-Axis Simultaneous
A number of new and enhanced features in EDGECAM 2020.0 provide increased productivity for both milling and turning users.
5-axis ‘Tilt’ Control Strategy & Barrel Cutter
The introduction of a specific 5-axis ‘Tilt’ control strategy, combined with a ‘Barrel Cutter,’ is said to be the most significant enhancement in the latest release of EDGECAM, from Hexagon Manufacturing Intelligence’s Production Software division.
Barrel cutters are recognised as one of the fastest tools when 5-axis machining, and are now fully supported in the EDGECAM Toolstore.
Finish Turning and Groove Cycles
Advanced 5-Axis Cycle
the Advanced 5-axis cycle also offers further gouge checking in the Swarf command, along with extra “ink” control in all strategies.
Hole Cycle Enhanced
Quick Toolpaths Generation
With the need to generate quick toolpaths to reduce production costs, EDGECAM 2020.0 offers a significant performance boost when either roughing or profiling a solid model. Essentially, the machining engine will only compute data constrained within the boundary, ignoring the rest of the model. This significantly decreases the cache size, while generating faster toolpaths.
Deep Hole Strategy
Formerly introduced in the Hole cycle in the 2018 R1 release, the ‘Deep Hole” strategy has been enhanced, justifying the creation of its own individual cycle. The original modifiers have been improved, and further control tabs have been added to the cycle, giving greater control over the toolpath.
New Gun Drilling Cycle
Thread Profiling Cycle | Turning
The Turning environment offers a new machining cycle – Thread Profiling. Reacting to a high frequency of enhancement requests from customers in this area, EDGECAM 2020.0 allows users to effortlessly machine complex form threads such as VAM and Acme. The cycle provides both roughing and finishing strategies, allowing users to specify their own thread forms.
New Quill command and Machine Kinematics
Chip Prevention Control
The ever-popular Waveform Machining Strategy has been enhanced with ‘Chip Prevention’ control. Under certain conditions, a toolpath can generate a thin island of material (chip), which, as it gets thinner can cause machining stresses, and potentially break the tool. We’ve introduced the ‘Chip Prevention’ option which alters the toolpath pattern, by machining across the island of material, removing the possibility of machining stresses, allowing users to maintain optimum feeds and speeds.
New Thread Profiling Cycle
Supporting the growing number of machine tools possessing an ‘Auxiliary Z’ (Quill), EDGECAM 2020.0 introduces a Code Wizard enhancement, letting users add a secondary working spindle. This supports multi-task machine, along with any combination of Table/Head Milling machines. Coupled with that, a new ‘Quill Command (Move menu), offer greater control when commanding the second working axis.
Break Edge Angle & Stand Off Value | Finish Cycles
When using the Finish Grooving cycle, users can now control the ‘Break Edge’ angle. In previous EDGECAM releases, the break angle was set at 45-degrees.
In the Finish Turning cycle a ‘stand off’ value can now be defined when using ‘Up Cut’ control.
Waveform Machining -Chip Prevention
XY Offset | Hole Cycle
An XY Offset can be set when deploying the Hole Cycle’s ‘Helical’ strategy, allowing users to control both surface finish and tool wear. It also leads to reduced CAD preparation time, while guaranteeing that the cycle is associative to the solid model.
New Tool Types
Two new tool types – Dovetail, and Double Angle – have been added to the Toolstore. This does away with the need to create custom graphics for them, saving time and programming costs. And the tools work automatically with the Slot Cycle.
Turning & Mill-Turn | EDGECAM Inspect
Developers have responded to numerous customer requests by expanding the ability of Inspect components in both the Turning and Mill-Turn environments.
Interface | EDGECAM Inspect
The overall interface has been upgraded to adopt the work-flow ribbon toolbar, improving interactivity. The ‘Probing Options’ menu has been split into two separate dialogs, meaning users can concentrate on Output and Inspect preferences individually.
Safe Retract | EDGECAM Inspect
Safe Retract controls have been added to the inspection cycles, for users to state multiple positions while controlling the probe’s movement. The ‘Index’ command now contains the ability for further positional manipulation, where an alternative angle may now be specified in order to view the components on the machine tool.
Angle To Line | EDGECAM Inspect
The new ‘Angle To Line’ feature merges three previous commands into one function, allowing the Angle Direction to be specified in the Data Report.
Constructed Features | EDGECAM Inspect
Constructed features have been updated, so that ‘Straightness’ can now be specified while editing the ‘Constructed Line’ feature. And both the Circular and Arc features can now be converted and re-specified when edited.
EDGECAM | Designer
Around 50 enhancements have been made to the optional EDGECAM | Designer module, which bridges the gap between CAD and CAM, focusing on the specific needs of machinist programmers.